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催化燃烧设备都有什么?

发布人:武汉润华宏星节能环保涂装设备有限公司 发表时间:2025-04-19

在工业生产中,有机废气排放对环境造成了严重污染,催化燃烧设备作为高效处理有机废气的关键装备,逐渐成为众多企业的选择。这类设备借助催化剂的作用,降低有机废气氧化分解的活化能,使其在较低温度下发生燃烧反应,生成二氧化碳和水,实现废气净化。目前,常见的催化燃烧设备主要有以下几种类型。

In industrial production, organic waste gas emissions cause serious pollution to the environment. Catalytic combustion equipment, as a key equipment for efficient treatment of organic waste gas, has gradually become the choice of many enterprises. This type of equipment uses catalysts to reduce the activation energy of organic waste gas oxidation and decomposition, allowing it to undergo combustion reactions at lower temperatures, producing carbon dioxide and water, and achieving waste gas purification. At present, there are several common types of catalytic combustion equipment.

一、蓄热式催化燃烧设备(RCO)

1、 Regenerative Catalytic Combustion Equipment (RCO)

蓄热式催化燃烧设备(Regenerative Catalytic Oxidizer,简称 RCO)是一种高效节能的催化燃烧设备。其核心原理是在催化燃烧反应过程中,利用蓄热体对反应产生的热量进行回收利用。设备内部设有多个蓄热室,有机废气首先进入蓄热室,被蓄热体预热到一定温度后,进入催化反应室,在催化剂的作用下发生氧化燃烧反应,释放出大量热量。反应后的高温气体再经过另一个蓄热室,将热量传递给蓄热体,自身温度降低后排出。

Regenerative Catalytic Oxidizer (RCO) is an efficient and energy-saving catalytic combustion device. The core principle is to use a heat storage body to recover and utilize the heat generated during the catalytic combustion reaction process. There are multiple heat storage chambers inside the equipment. Organic waste gas first enters the heat storage chamber, is preheated to a certain temperature by the heat storage body, and then enters the catalytic reaction chamber. Under the action of the catalyst, oxidation combustion reaction occurs, releasing a large amount of heat. The high-temperature gas after the reaction passes through another heat storage chamber, transferring heat to the heat storage body, and is discharged after its own temperature decreases.

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二、直燃式催化燃烧设备(CO)

2、 Direct fired catalytic combustion equipment (CO)

直燃式催化燃烧设备(Catalytic Oxidizer,简称 CO)是较为基础的催化燃烧设备类型。该设备工作时,有机废气直接进入催化反应室,在催化剂表面发生氧化反应。与蓄热式不同,直燃式催化燃烧设备不设置蓄热回收系统,反应所需热量主要依靠电加热或燃气加热等方式提供,将废气预热到催化反应所需的温度。

Direct fired catalytic oxidizer (CO) is a relatively basic type of catalytic combustion equipment. When the device is in operation, organic waste gas directly enters the catalytic reaction chamber and undergoes oxidation reaction on the surface of the catalyst. Unlike thermal storage, direct combustion catalytic combustion equipment does not have a thermal storage recovery system. The heat required for the reaction is mainly provided by electric heating or gas heating, preheating the exhaust gas to the temperature required for the catalytic reaction.

三、吸附 - 催化燃烧设备

3、 Adsorption catalytic combustion equipment

吸附 - 催化燃烧设备是将吸附技术与催化燃烧技术相结合的新型设备。它主要由吸附单元和催化燃烧单元两部分组成。首先,有机废气通过吸附单元,利用活性炭等吸附材料将废气中的有机污染物吸附富集,使净化后的气体达标排放。当吸附材料达到饱和后,通过热空气脱附等方式将吸附的有机污染物解吸出来,形成高浓度的有机废气,再送入催化燃烧单元进行燃烧处理。

Adsorption catalytic combustion equipment is a new type of equipment that combines adsorption technology with catalytic combustion technology. It mainly consists of two parts: adsorption unit and catalytic combustion unit. Firstly, organic waste gas is adsorbed through adsorption units and enriched with organic pollutants using adsorption materials such as activated carbon, resulting in purified gas that meets emission standards. When the adsorbent material reaches saturation, the adsorbed organic pollutants are desorbed through methods such as hot air desorption, forming high concentration organic waste gas, which is then sent to the catalytic combustion unit for combustion treatment.

四、旋转式 RCO 催化燃烧设备

4、 Rotating RCO catalytic combustion equipment

旋转式 RCO 催化燃烧设备是蓄热式催化燃烧设备的升级改进版本。它采用旋转式阀门控制废气的流向,使设备在运行过程中,各个蓄热室能够依次进行蓄热、燃烧、冷却等操作,实现连续不间断的废气处理。与传统 RCO 设备相比,旋转式 RCO 设备的结构更加紧凑,占地面积更小,同时热回收效率进一步提高,可达 95% 以上。

The rotary RCO catalytic combustion equipment is an upgraded and improved version of the regenerative catalytic combustion equipment. It adopts a rotary valve to control the flow direction of exhaust gas, so that during the operation of the equipment, each heat storage chamber can perform heat storage, combustion, cooling and other operations in sequence, achieving continuous and uninterrupted exhaust gas treatment. Compared with traditional RCO equipment, rotary RCO equipment has a more compact structure, occupies a smaller area, and further improves heat recovery efficiency, reaching over 95%.

催化燃烧设备类型多样,每种设备都有其独特的工作原理、性能特点和适用场景。企业在选择催化燃烧设备时,需要综合考虑废气的性质、处理规模、投资预算、运行成本等多方面因素,以确保选择到最适合自身需求的设备,实现有机废气的高效净化,助力环保目标的达成。

There are various types of catalytic combustion equipment, each with its unique working principle, performance characteristics, and applicable scenarios. When choosing catalytic combustion equipment, enterprises need to comprehensively consider various factors such as the nature of exhaust gas, treatment scale, investment budget, and operating costs to ensure the selection of the most suitable equipment for their own needs, achieve efficient purification of organic exhaust gas, and help achieve environmental protection goals.

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