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天大越华|数字孪生3D工艺仿真的涵义及应用

发布人:武汉润华宏星节能环保涂装设备有限公司 发表时间:2024-07-24

数字孪生3D工艺仿真可以为各类复杂环保装备及产品的设计和制造提供产品可装配性验证、装配工艺规划和分析、装配操作培训与指导、装配过程演示等完整解决方案。该解决方案为产品设计过程的装配校验、产品制造过程的装配工艺验证、装配操作培训提供虚拟装配仿真服务。数字孪生3D工艺仿真装配工艺仿真对于产品装配过程的意义主要包括以下几点:

Digital twin 3D process simulation can provide complete solutions for the design and manufacturing of various complex environmental protection equipment and products, including product assemblability verification, assembly process planning and analysis, assembly operation training and guidance, and assembly process demonstration. This solution provides virtual assembly simulation services for assembly verification in the product design process, assembly process verification in the product manufacturing process, and assembly operation training. The significance of digital twin 3D process simulation and assembly process simulation for product assembly process mainly includes the following points:

(1)有利于实现产品设计、工艺设计、工装设计的并行开展,从而降低产品研制风险,缩短产品研制周期,减少开发成本。

(1) It is conducive to the parallel development of product design, process design, and tooling design, thereby reducing product development risks, shortening product development cycles, and reducing development costs.

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(2)在产品实际(实物)装配之前,通过装配过程仿真,可及时地发现产品设计、工艺设计、工装设计存在的问题,有效地减少装配缺陷和产品故障率,减少装配干涉等问题导致的重新设计和工程更改,保证了产品装配的质量。

(2) Before the actual (physical) assembly of the product, through assembly process simulation, problems in product design, process design, and tooling design can be discovered in a timely manner, effectively reducing assembly defects and product failure rates, minimizing redesign and engineering changes caused by assembly interference, and ensuring the quality of product assembly.

(3)数字孪生3D工艺装配仿真过程生成的图片、视频录像可直观地演示装配过程,使装配工人更容易理解装配要求,减少了装配过程反复,减少了人为差错。

(3) The images and video recordings generated during the digital twin 3D process assembly simulation can intuitively demonstrate the assembly process, making it easier for assembly workers to understand the assembly requirements, reducing the repetition of the assembly process, and minimizing human errors.

(4)数字孪生3D工艺装配仿真过程产生的图片、视频录像可用于对维修人员的培训。

(4) The images and video recordings generated during the digital twin 3D process assembly simulation can be used for training maintenance personnel.

(5)对于新产品的开发而言,通过数字孪生3D装配工艺设计与仿真,减少了技术决策风险,降低了技术协调成本。

(5) For the development of new products, the use of digital twin 3D assembly process design and simulation reduces technical decision-making risks and lowers technical coordination costs.

(6)通过数字孪生3D装配设计与仿真,可进行装配工时分析、生产线资源与工艺布局规划和评估,有利于生产线的改造与建立。

(6) Through digital twin 3D assembly design and simulation, assembly time analysis, production line resource and process layout planning and evaluation can be carried out, which is beneficial for the transformation and establishment of production lines.

数字孪生的优势与应用

The advantages and applications of digital twins

全面的测量环保设备实体的各种属性;具有更全面的分析和预测能力;以及能够提升效率和生产力。数字孪生技术在智慧工厂中的应用正逐渐展现出强大的优势和潜力,通过构建数字化的工厂环保设备模型,实现对实际环保设备运行状态的实时监测、分析和预测。在废气、废水、危废设备运行领域,数字孪生技术可以用于模拟设备的运行状态,预测可能出现的问题,从而提高环保设备的安全性和可靠性。

Comprehensive measurement of various attributes of environmental protection equipment entities; Having more comprehensive analytical and predictive abilities; And it can improve efficiency and productivity. The application of digital twin technology in smart factories is gradually demonstrating strong advantages and potential. By constructing a digital model of environmental protection equipment in factories, real-time monitoring, analysis, and prediction of the actual operating status of environmental protection equipment can be achieved. In the field of exhaust gas, wastewater, and hazardous waste equipment operation, digital twin technology can be used to simulate the operating status of equipment, predict possible problems, and thus improve the safety and reliability of environmental protection equipment.

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