在工业生产过程中，大量有机废气的排放给环境带来了严峻挑战。为有效应对这一问题，各种废气处理技术应运而生，其中沸石转轮与 RTO（蓄热式热力焚化炉）的组合凭借其卓越的性能，成为了众多企业的首选，被誉为废气处理领域的 “黄金搭档”。

In the industrial production process, the emission of a large amount of organic waste gas poses a serious challenge to the environment. To effectively address this issue, various waste gas treatment technologies have emerged, among which the combination of zeolite impeller and RTO (Regenerative Thermal Incinerator) has become the preferred choice for many enterprises due to its excellent performance, and is known as the "golden partner" in the field of waste gas treatment.

沸石转轮：高效吸附的核心

Zeolite Wheel: The Core of Efficient Adsorption

沸石转轮是整个处理系统的前端吸附环节，发挥着至关重要的作用。它的主体是一个装满吸附剂（沸石）的旋转轮，被巧妙地划分为吸附区、再生区和冷却区三个功能区域。沸石作为一种具有特殊结构的多孔材料，拥有巨大的比表面积和良好的吸附性能，对有机废气中的挥发性有机化合物（VOCs）具有强大的吸附能力。

The zeolite wheel is the front-end adsorption link of the entire treatment system, playing a crucial role. Its main body is a rotating wheel filled with adsorbent (zeolite), cleverly divided into three functional areas: adsorption zone, regeneration zone, and cooling zone. Zeolite, as a porous material with a special structure, has a huge specific surface area and good adsorption performance, and has strong adsorption ability for volatile organic compounds (VOCs) in organic waste gas.

当大风量、低浓度的有机废气经鼓风机引入吸附区时，废气中的 VOCs 迅速被沸石吸附，如同海绵吸水一般，气体得到净化后排出。随着转轮以每小时 1 - 6 转的稳定速度持续旋转，吸附了 VOCs 的沸石区域逐渐转动到再生区。在再生区，通过引入约 200℃的热流，被吸附的 VOCs 从沸石表面脱附下来，沸石得以再生。再生后的沸石再经过冷却区，由常温空气吹拂冷却至常温，随后转动到吸附区，开始新一轮的吸附工作。如此循环往复，沸石转轮实现了对有机废气的连续吸附与浓缩，将大风量、低浓度的废气转化为小风量、高浓度的废气，为后续的高效处理奠定了基础。

When high air volume and low concentration organic waste gas is introduced into the adsorption zone through a blower, the VOCs in the waste gas are quickly adsorbed by zeolite, like a sponge absorbing water, and the gas is purified before being discharged. As the impeller continues to rotate at a stable speed of 1-6 revolutions per hour, the zeolite region that adsorbs VOCs gradually rotates to the regeneration zone. In the regeneration zone, by introducing a heat flow of about 200 ℃, the adsorbed VOCs are desorbed from the surface of the zeolite, and the zeolite is regenerated. The regenerated zeolite is then cooled to room temperature by air blowing in the cooling zone, and then rotated to the adsorption zone to begin a new round of adsorption work. In this cycle, the zeolite wheel achieves continuous adsorption and concentration of organic waste gas, converting high air volume and low concentration waste gas into low air volume and high concentration waste gas, laying the foundation for subsequent efficient treatment.

RTO：深度净化的关键

RTO： The key to deep purification

RTO，即蓄热式热力焚化炉，在沸石转轮吸附浓缩废气后，承担起了深度净化的重任。其工作原理基于高温氧化，将有机废气加热到 760℃以上，使废气中的 VOCs 氧化分解成二氧化碳和水等无害物质。

RTO， The thermal storage incinerator, after adsorbing and concentrating waste gas on the zeolite wheel, takes on the important task of deep purification. Its working principle is based on high-temperature oxidation, heating organic waste gas to above 760 ℃ to oxidize and decompose VOCs in the waste gas into harmless substances such as carbon dioxide and water.

RTO 内部设有特制的陶瓷蓄热体，这些陶瓷蓄热体在废气处理过程中扮演着能量储存与释放的关键角色。当经过沸石转轮浓缩后的高浓度小风量废气进入 RTO 处理系统时，首先进入蓄热室 A 的陶瓷介质层。此时，陶瓷释放出之前储存的热量，废气吸收热量后温度迅速升高，随后进入氧化室。在氧化室中，有机废气由燃烧器进一步加热升温至设定的氧化温度 800℃以上，在此高温环境下，VOCs 充分分解，实现了有机废气的深度净化。净化后的气体离开氧化室后，流经另一蓄热室 B 的陶瓷介质层，将热量传递给陶瓷蓄热体，自身温度下降，达到排放标准后排放到大气中。随着时间的推移，通过切换阀或者旋转装置，蓄热室 A 和 B 的功能相互转换，A 室进入蓄热阶段，B 室则进行放热和清扫程序，周而复始，连续工作。这种独特的蓄热设计使得 RTO 在处理废气过程中能够高效回收热量，大大降低了能源消耗，提高了热效率，热效率可高达 95% 以上。

The RTO is equipped with specially designed ceramic thermal storage bodies, which play a crucial role in energy storage and release during the exhaust gas treatment process. When the high concentration low wind exhaust gas concentrated by the zeolite wheel enters the RTO treatment system, it first enters the ceramic medium layer of the heat storage chamber A. At this point, the ceramic releases the previously stored heat, and the exhaust gas absorbs the heat, causing a rapid increase in temperature before entering the oxidation chamber. In the oxidation chamber, the organic waste gas is further heated by the burner to a set oxidation temperature of over 800 ℃. In this high-temperature environment, VOCs are fully decomposed, achieving deep purification of the organic waste gas. After the purified gas leaves the oxidation chamber, it flows through the ceramic medium layer of another heat storage chamber B, transferring heat to the ceramic heat storage body. Its temperature drops and it is discharged into the atmosphere after meeting the emission standards. Over time, by switching valves or rotating devices, the functions of heat storage chambers A and B are switched to each other. Chamber A enters the heat storage stage, while chamber B undergoes heat release and cleaning procedures, repeating the cycle and working continuously. This unique thermal storage design enables RTO to efficiently recover heat during the treatment of exhaust gas, greatly reducing energy consumption and improving thermal efficiency, which can reach over 95%.

协同优势：1+1>2 的卓越效果

Collaborative advantage: Excellent effect of 1+1>2

沸石转轮与 RTO 的组合，实现了两者优势的完美互补，产生了 1 + 1>2 的协同效应。

The combination of zeolite wheel and RTO achieves a perfect complementarity of their advantages, resulting in a synergistic effect of 1+1>2.

从处理效率来看，沸石转轮的高效吸附浓缩功能将低浓度废气转化为高浓度废气，使得 RTO 能够更高效地对废气进行氧化处理。相比于直接处理大风量、低浓度的有机废气，这种组合方式大大提高了单位时间内废气的处理量，缩短了处理周期，提高了整体处理效率。

From the perspective of processing efficiency, the efficient adsorption and concentration function of zeolite wheels converts low concentration exhaust gas into high concentration exhaust gas, enabling RTO to oxidize exhaust gas more efficiently. Compared to directly processing high air volume and low concentration organic waste gas, this combination method greatly increases the amount of waste gas processed per unit time, shortens the processing cycle, and improves overall processing efficiency.

在能耗方面，沸石转轮的吸附浓缩过程能耗相对较低，而 RTO 通过蓄热体回收热量，减少了废气升温所需的燃料消耗。特别是在合适的废气浓度条件下，RTO 无需添加辅助燃料即可实现自供热操作，进一步降低了运行成本，提高了能源利用效率。

In terms of energy consumption, the adsorption and concentration process of zeolite wheel has relatively low energy consumption, while RTO recovers heat through a thermal storage body, reducing the fuel consumption required for exhaust gas heating. Especially under suitable exhaust gas concentration conditions, RTO can achieve self heating operation without adding auxiliary fuel, further reducing operating costs and improving energy utilization efficiency.

安全性也是这一组合的显著优势之一。RTO 对废气中夹带的少量灰尘、固体颗粒不敏感，能够稳定运行。同时，在处理过程中，通过精确控制温度和废气浓度等参数，有效避免了燃爆等安全事故的发生。此外，对于一些企业在生产过程中出现的反应釜瞬时高浓间歇式排放的工作状况，沸石转轮 + RTO 系统也能够通过合理的设计和控制，确保废气得到安全、高效的处理，降低了安全隐患。

Security is also one of the significant advantages of this combination. RTO is insensitive to small amounts of dust and solid particles carried in the exhaust gas and can operate stably. Meanwhile, during the processing, by precisely controlling parameters such as temperature and exhaust gas concentration, safety accidents such as explosions were effectively avoided. In addition, for the instantaneous high concentration intermittent emissions of reaction vessels that occur in the production process of some enterprises, the zeolite wheel+RTO system can also ensure safe and efficient treatment of exhaust gas through reasonable design and control, reducing safety hazards.

广泛应用：多行业的环保利器

Widely used: environmental protection tool for multiple industries

由于其卓越的性能，沸石转轮 + RTO 组合在众多行业中得到了广泛应用。

Due to its excellent performance, the zeolite wheel+RTO combination has been widely used in many industries.

在化工行业，生产过程中会产生大量复杂成分的有机废气。例如，在农药、医药中间体的合成过程中，会产生含有苯、甲苯、二甲苯等多种 VOCs 的废气。沸石转轮 + RTO 系统能够有效吸附和净化这些废气，确保化工企业的废气排放达到环保标准，减少对周边环境的污染。

In the chemical industry, a large amount of complex organic waste gas is generated during the production process. For example, in the synthesis process of pesticides and pharmaceutical intermediates, exhaust gases containing various VOCs such as benzene, toluene, and xylene are generated. The zeolite wheel+RTO system can effectively adsorb and purify these waste gases, ensuring that the exhaust emissions of chemical enterprises meet environmental standards and reducing pollution to the surrounding environment.

电子行业也是该技术的重要应用领域。在电子元器件的制造过程中，如印刷电路板的生产、半导体芯片的制造等，会产生含有机废气的工艺废气。这些废气如果未经有效处理直接排放，不仅会对大气环境造成污染，还可能影响电子产品的质量。沸石转轮 + RTO 系统能够精准地处理电子行业的废气，保障生产环境的清洁，同时满足环保法规的要求。

The electronics industry is also an important application area for this technology. In the manufacturing process of electronic components, such as the production of printed circuit boards and semiconductor chips, process exhaust gases containing organic waste gases are generated. If these exhaust gases are directly discharged without effective treatment, they will not only cause pollution to the atmospheric environment, but may also affect the quality of electronic products. The zeolite wheel+RTO system can accurately treat the exhaust gas in the electronics industry, ensuring a clean production environment while meeting the requirements of environmental regulations.

在涂装、印刷等行业，有机废气的排放同样不容忽视。涂装过程中使用的涂料含有大量有机溶剂，在喷涂、干燥等环节会挥发产生有机废气；印刷行业中，油墨的挥发也会产生类似的废气。沸石转轮 + RTO 系统能够高效处理这些行业产生的大风量、低浓度有机废气，为涂装、印刷企业提供了可靠的废气处理解决方案，助力企业实现绿色生产。

In industries such as painting and printing, the emission of organic waste gases cannot be ignored. The coatings used in the painting process contain a large amount of organic solvents, which will evaporate and produce organic waste gases during spraying, drying, and other processes; In the printing industry, the evaporation of ink also produces similar exhaust gases. The zeolite wheel+RTO system can efficiently process the high air volume and low concentration organic waste gas generated by these industries, providing reliable waste gas treatment solutions for coating and printing enterprises and helping them achieve green production.

沸石转轮 + RTO 作为废气处理领域的黄金搭档，以其高效的处理效率、低能耗、高安全性和广泛的适用性，为众多行业解决了有机废气污染问题，成为推动工业绿色发展、守护蓝天白云的重要力量。随着环保技术的不断进步，相信这一组合将在未来的环保领域发挥更加重要的作用，为构建美丽生态环境贡献更大的力量。

Zeolite wheel+RTO, as the golden partner in the field of waste gas treatment, has solved the problem of organic waste gas pollution for many industries with its efficient treatment efficiency, low energy consumption, high safety, and wide applicability, becoming an important force in promoting industrial green development and safeguarding blue skies and white clouds. With the continuous advancement of environmental protection technology, we believe that this combination will play a more important role in the future environmental protection field and contribute greater strength to building a beautiful ecological environment.